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MCP19035-AAAAE/MF Datasheet(PDF) 19 Page - Microchip Technology |
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MCP19035-AAAAE/MF Datasheet(HTML) 19 Page - Microchip Technology |
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19 / 44 page ![]() 2012-2013 Microchip Technology Inc. DS22326B-page 19 MCP19035 5.0 APPLICATION INFORMATION 5.1 Typical Applications The MCP19035 synchronous buck controller operates over an input voltage range up to a maximum of 30V. The output current capability depends only on the external MOSFET’s selection and can also be very high, typically up to 20A. Typical applications include POL modules for powering DSPs, FPGAs and ASICs, and, in general, any step- down voltage conversion (from maximum 30V input voltage) for medium-to-high output current loads. 5.2 Design Procedure To simplify this design process, an Excel®-based design tool is available to support typical applications. This tool is available on the MCP19035 product web site. Refer to AN1452 – “Using the MCP19035 Synchronous Buck Converter Design Tool” for further details. 5.2.1 SWITCHING FREQUENCY AND THE MAXIMUM CONVERSION RATIO The MCP19035 controller provides two options for the switching frequency: 300 kHz and 600 kHz. In general, choosing a higher switching frequency allows the use of smaller size components (i.e. inductor and filtering capacitors), but increases the switching losses. The 300 kHz switching frequency is recommended for applications requiring output currents up to 20A. For applications requiring output currents up to 10A, the recommended switching frequency is 600 kHz. Due to the minimum “On Time” for the high-side MOSFET driver (70 ns typical), the maximum conversion ratio must be limited to 20:1. 5.2.2 DEAD TIME SELECTION Dead Time will affect the maximum obtainable efficiency of the converter. Selecting the Dead Time depends on the external MOSFETs’ parameters. Lower Figure of Merit (FOM) transistors will permit the use of shorter Dead Times. This may increase the converter efficiency by up to 2%. Low Figure of Merit transistors allow the user to select a low value for Dead Time (typical 12 ns) without causing a shoot-through phenomenon. For low-FOM transistors, the MCP19035 version with fixed 12 ns Dead Time is recommended. For typical medium Figure of Merit transistors, the MCP19035 version with the adaptive Dead-Time generator is recommended. 5.2.3 INDUCTOR SELECTION The output inductor is responsible for smoothing the square wave created by the switching action and for controlling the output current ripple (∆IOUT). There is a trade off between efficiency and load transient response time when the value of the inductor is chosen. The smaller the inductance, the quicker the converter can respond to transients in the load current. However, a smaller inductor requires a higher switching frequency to maintain the same level of output current ripple. Remember that increasing the switching frequency will also increase the switching losses in the MOSFETs. A good compromise for the inductor current ripple is 30% of the output current. The value of the inductor is calculated in Equation 5-1: EQUATION 5-1: INDUCTOR VALUE The peak current in the inductor is determined in Equation 5-2: EQUATION 5-2: INDUCTOR PEAK CURRENT EQUATION 5-3: INDUCTOR RMS CURRENT Additional care must be taken when selecting an induc- tor: • Choose an inductor that has a saturation current larger than the calculated peak current. The tolerance of the inductor must also be considered (typically 20%). • To minimize the conduction losses, choose an inductor with the lowest possible DC resistance. The maximum DC resistance specified in the data sheet will ensure the worst-case component spec- ification. • There are many magnetic materials available for inductor core: ferrite, iron powder and composite materials. The ferrite offers the lowest core losses, but the saturation characteristic is “hard” (i.e. the inductance drops rapidly after the current reaches the saturation level). The losses of iron powder or composite material cores are higher than ferrite, but the saturation characteristic is “soft”, making it more suitable for voltage mode control converter, including the MCP19035. LV IN MAX V OUT – V OUT V IN MAX ----------------------- 1 f SW ---------- 1 0.3 I OUT MAX ------------------------------------------ = I L PEAK I OUT MAX 0.3 I OUT MAX 2 ------------------------------------------ + = I L RM S I 2 OUT I Ripple 2 3 -------------------- + = |
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