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ACT365 Datasheet(PDF) 7 Page - Active-Semi, Inc |
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ACT365 Datasheet(HTML) 7 Page - Active-Semi, Inc |
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7 / 12 page ![]() ACT365 Rev 2, 10-Jan-13 Innovative Power TM - 7 - www.active-semi.com Copyright © 2013 Active-Semi, Inc. V 76 5 8 . 0 40 ) 5 . 0 5 ( 375 V V ) V V ( V V OUTCV DREV DS OUTCV INDCMAX RO = − × + × = − + × = (5) 110 T / nH 80 mH 0 . 1 A L N 2 LE P P = = = 2 . 2 35 . 0 3 . 0 5 1 25 . 0 11 V V V V V V N N CORD DS OUTCV R DA DD S A ≈ + + + + = + + + + = 16 . 16 N N f 9 . 0 N N ) V V ( I L V I L S P SW S P DS OUTCV PK P INDCMIN PK P > ⇒ < × + × + × mH 0 . 1 kHz 60 mA 667 % 46 90 f I D V L SW PK INDCMIN P ≈ × × = × × = mA 667 % 46 5 . 153 2 D I 2 I IN PK = × = × = mA 5 . 153 % 76 90 1 . 2 5 V I V I INDCMIN OUTPL OUTCV IN = × × = × × = η (6) (7) (8) (9) k 15 K 5 . 66 20 . 2 2 . 2 ) 45 . 0 5 ( 20 . 2 R V N N ) V V ( V R 1 FB FB S A DS OUTCV FB 2 FB ≈ × − × + = − + = (16) F μ 320 mV 50 kHz 60 46 . 0 1 . 2 V f D I C RIPPLE SW OUTCC OUT = × × = × × = △ (17) (10) 8 110 14 1 N N N N P P S S ≈ × = × = (11) 20 9 2 . 2 N N N N S S A A = × = × = (13) k 68 200000 52 . 0 0 . 1 110 20 K R L N N R CS P P A 1 FB ≈ × × = × × = (15) () () R 52 . 0 89 . 0 76 . 0 60 0 . 1 3 . 5 5 . 2 1 . 2 396 . 0 9 . 0 f L ) V V ( I I V 9 . 0 R xfm system SW P DS OUT OUTMAX OUTFL CSLIM CS = ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ × × × + × = ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ × × + × + × = η η (14) where η is the estimated circuit efficiency, fL is the line frequency, tC is the estimated rectifier conduction time, CIN is empirically selected to be 2 × 10µF electrolytic capacitors based on the 2µF/W rule of thumb. When the transistor is turned off, the voltage on the transistor’s collector consists of the input voltage and the reflected voltage from the transformer’s secondary winding. There is a ringing on the rising top edge of the flyback voltage due to the leakage inductance of the transformer. This ringing is clamped by a RCD network if it is used. Design this clamped voltage as 50V below the breakdown of the NPN transistor. The flyback voltage has to be considered with selection of the maximum reverse voltage rating of secondary rectifier diode. If a 40V Schottky diode is used, then the flyback voltage can be calculated: where VDS is the Schottky diode forward voltage, VDREV is the maximum reverse voltage rating of the diode and VOUTCV is the output voltage. The maximum duty cycle is set to be 46% at low line voltage 85VAC and the circuit efficiency is estimated to be 76%. Then the full load input current is: The maximum input primary peak current at full load base on duty of 46%: The primary inductance of the transformer: ACT365 needs to work in DCM in all conditions, thus NP/NS should meet The auxiliary to secondary turns ratio NA/NS: Where VDA is diode forward voltage of the auxiliary side and VR is the resister voltage. An EPC17 transformer gapped core with an effective inductance ALE of 80nH/T 2 is selected. The number of turns of the primary winding is: The number of turns of secondary and auxiliary windings can be derived when Np/Ns=14: The current sense resistance (RCS) determines the current limit value based on the following equation: The voltage feedback resistors are selected according to below equation: In actual application 66.5K is selected. Where K is IC constant and K = 200000. When selecting the output capacitor, a low ESR electrolytic capacitor is recommended to minimize ripple from the current ripple. The approximate equation for the output capacitance value is given by: A 1000µF electrolytic capacitor is used to keep the ripple small. PCB Layout Guideline Good PCB layout is critical to have optimal performance. Decoupling capacitor (C4), current sense resistor (R9) and feedback resistor (R5/R6) should be placed close to VDD, CS and FB pins respectively. There are two main power path loops. One is formed by C1/C2, primary winding, NPN transistor and the ACT365. The other is the secondary winding, rectifier D8 and output capacitors (C5,C6). Keep these loop areas as small as possible. Connect high current ground returns, TYPICAL APPLICATION CONT’D (12) |
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