75LOKWHT datasheet(100/108 Pages) ETC2

100 / 108 page

www.andersonpower.com

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All Data Subject To Change Without Notice

| Press and Applicator Tools |

Anderson Power Products®, in partnership with Application Tooling Solutions, has engineered a line of application tooling for

APP®’s reeled contacts. All applicators have been designed to meet or exceed UL requirements. See connector family tooling

charts at the end of each section for the specific press, air feed kit, and applicator recommended for crimping each contact.

• Designed Specifically For APP® Contacts

Provides crimps that meet or exceed UL requirements

• World-Wide On-Site Service

Provided through ATS’s extensive field service network

• Mini-Style Applicators Can Be Adapted To Most Existing Presses

AMP, K & T presses, Kenco presses, and most other manufacturers

• Contact ATS Directly to Purchase or Lease Tooling

P.O. Box 6780, Harrisburg, PA 17112 USA

T:877-671-2955 F:717-810-2862

www.applicationtooling.com

| Crimping Technical Reference |

Crimping, Soldering, and Assembly Best Practices. Instructions for proper assembly are available for each connector

and should be followed. These best practices are for reference only.

Stripping Wire Insulation

Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands when stripping

wire insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots

during later operation. When removing insulation, position a sharp blade at a right angle and apply a steady controlled pressure

cutting only the cable insulation and not the copper wire strands. Wires should be stripped to the lengths specified in the specific

connector assembly instruction.

Cleaning Copper Wire

Copper oxide, a non-conductive material accumulates on copper wires exposed to oxygen and moisture. Aged and badly

tarnished copper wire needs to be thoroughly cleaned to realize the rated performance of the connector and wire. Heavy

oxidation can be scraped off with a stiff wire brush that penetrates the entire bundle and cleans every strand. For light

surface oxidation a 3M Scotch Bright™ pad is recommended. The wires are ready for insertion into the contact barrel

when they are burnished to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure

consistently high conductivity which will be reduced if the barrel is crimped around aged or tarnished wire.

Crimping

APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector

data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and the realization of that

performance by our customers.

As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have proven to

deliver the intended connector performance in a process that is repeatable. Only these solutions tested by APP® are listed in the

conditions of acceptability from safety agencies such as UL, CSA, and TUV.

Use of tooling solutions not tested by APP® can affect not only performance but also safety agency approvals. Problems attributable

to use of tools not recommended by APP® include:

Electrical and Thermal

• High electrical resistance

• Failure to realize designed current and voltage carrying capability

• Overheating

• Melting of connector housings

Mechanical

• Contacts not able to fit inside connector housings.

• Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and

unmating force, & low retention force of the contact in the housing

75LOKWHT Datasheet(PDF) 100 Page - List of Unclassifed Manufacturers

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