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9--305927--1 Datasheet(PDF) 2 Page - Tyco Electronics |
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9--305927--1 Datasheet(HTML) 2 Page - Tyco Electronics |
2 / 6 page ![]() 408- 10033 STRATO- THERM Crimping Heads Rev B 2 of 6 Tyco Electronics Corporation TOOL WIRE TOOL SIZE (AWG) STRIP LENGTH 1--46673--0 22 16 5 16 5 94 1--46673--1D 22--16 5.16--5.94 [ 203-- 234] 1--46988--0 16--14 [.203--.234] NOTE: DFor wires with thin--wall insulation. Figure 2 3. HEAD INSTALLATION AND REMOVAL 3.1. Head Selection Crimping heads are coated with a preservative to prevent rust and corrosion. Wipe this preservative from the head, particularly from the crimping surfaces. 3.2. Installation To avoid personal injury, be sure to exercise extreme caution when handling the crimp tool. Avoid accidentally depressing the trigger control when installing or removing crimp heads. DO NOT operate the battery tool without the proper crimping head installed. After crimping head is installed, make sure that the quick pins are properly inserted to avoid personal injury and damage to the tool. 1. Remove quick pins from the adapter assembly. Refer toFigure1. 2. Insert crimping head into the adapter assembly. 3. After the crimping head is properly aligned, insert the quick pins through the two holes in the adapter and through the holes in the crimp head. The quick pins will “snap” into position when they are properly inserted. 3.3. Removal To avoid personal injury, ALWAYS disconnect the battery from the tool before removing crimping head. Remove the quick pins from the crimping head; then remove the crimping head from the tool holder. 4. CRIMPING PROCEDURES To avoid personal injury, ALWAYS keep fingers clear of crimping jaws when operating the tool. Never place anything within the crimping jaws except Tyco Electronics terminals or splices. 4.1. Crimping Procedure 1. Strip wire to dimensions shown in Figure 2. DO NOT nick wire strand or use wires with nicked or missing conductor strands. 2. Push the locator up and, from the FRONT side of the tool, insert the terminal or splice wire barrel sleeve into the crimping jaws making sure that the edge of the wire barrel sleeve rests against the locator. See Figures 3 and 4. 3. Depress the trigger to advance the moving ram. This closes the crimp jaws in order to hold the terminal in place. DO NOT deform the wire barrel. 4. Insert wire conductor through the insulation barrel sleeve and into the wire barrel sleeve until it is flush with the outer edge of the wire barrel sleeve. The wire barrel sleeve on high--temperature terminals and splices is color--coded orange. Heat--resistant terminals and splices are not color--coded. Refer to Figure 5. Terminal Tongue Through Slot in Locator Edge of Wire Barrel Sleeve Resting Against Locator Insert Wire Conductor Through Insulation Barrel Sleeve and into Wire Barrel Sleeve Push Locator Up So That Terminal Tongue Slides Through Slot in Locator Terminal Crimp Insulation Barrel Sleeve Wire Barrel Sleeve Back Side of Tool Figure 3 NOTE i DANGER DANGER NOTE i DANGER DANGER NOTE i |
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